Ykcx 100d&300d 20-300mm Hydroforming Hose/Bellow Making Machine with Pitch Closing & Compressing Device^

• Customization: Available
• After-sales Service: Online Video Guidence
• Warranty: One Year
• Model NO.: COMFLEX
• Pipe Material: Stainless Steel
• Condition: New
• Customized: Customized
• Theory: Inverter
• Application: Industry
• Type: Pipe Production Line
• Width of Stripe: 100-471mm
• Pitch Distance: 2.5-8mm
• Length: 300mm-5000mm
• Strip Thickness: 0.15-0.3mm
• Wall Thickness: 0.3-0.6mm
• Product Name: Bellow Making Machine with Pitch Closing Device
• Lead Time: 90 Days After Receiving Deposit
• Size Range: 20-300mm
• Transport Package: Standard Seaworthy Package
• Specification: ISO9001
• Trademark: Comflex
• Origin: Jiangsu, China
• HS Code: 84819010
• Production Capacity: 5000 PCS Per Year

Product Description

YKCX 100D&300D 20-300mm Hydroforming Hose/Bellow Making Machine with Pitch Closing & Compressing Device^

Company Introduction:

COMFLEX Industrial Co.,Ltd make all kinds hose/bellow making machine such as hydraulic forming machine,elastomer hose forming machine, mechanical hose making machine,wire braiding machine, rewinding machine,bellow forming machine, etc..


1. Equipment working scope and technical parameters: 

YKCX―100D Hydroforming metal hose forming & pitch closing machine


 Configuration: 1 set of water injection rod with inner diameter of Φ20, 25, 32, 40, 50, 60, 70, 80, 90, 100mm,  total 10 sets.
The manufacturing dimensions of the mold are based on the parameters provided by the buyer.
    

• The equipment is still using emulsion as the convolution expanding medium. Under the combined action of the hydraulic control system and the sizing mold, the tube is automatically and continuously formed by the corresponding diameter through the setting process of positioning, convolution expanding and forming. Then getting annular metal hose or compensator.
• Through the special hydraulic pitch closing mechanism on the equipment reciprocating along the central axis of the machine, the formed corrugated hose is compressed or drawn to obtain the required pitch distance and hose shape.
• The inner diameter range of the formed hose: Φ20-Φ100mm. (Hose thickness shall be provided by the buyer in writing.)
• Corrugated hose length before pitch closing: L≤5000mm.
• The secondary forming part, especially the transmission chain, sprockets and other

components must be firm and durable. Among them, the specifications of chains and sprockets have been increased from 12A to 16A. Increase the motor power from 11KW to 15KW.

• The system still uses programmable PLC control, and there are two convolutions at both ends that can be adjusted to adjust convolution height.
• The system is set with the function of automatically inserting straight tube section, and the length of straight tube can be inserted ≤150mm. And including the convolution count display.
• Set the positioning device for adjusting the opening position of the front and back molds when expanding convolutions.
• The copper sleeve structure between the movable wall panel and the connecting shaft is changed to a linear guide rail.
• The reciprocating part of the sliding mold base adopts a heavy-duty ball linear slide.

• The size of the rectangular steel used for the frame is increased to improve the overall rigidity
• In order to prevent the outer surface be scratched when the movement and friction between the corrugated hose and the die during forming, , so the front and rear die need to be finely treated after quenching.
• In order to prevent non-benign friction between the steel-based water injector and the inner wall of the pipe, it is necessary to inlay aluminum bronze rings at appropriate positions on the outer cylindrical surface of the water injector.
• Redesign the emulsion water tank for storing convolution expanding media, and reasonably confirm its installation position, so that it can be cleaned regularly and replaced by emulsion more conveniently.
• The CPU, touch screen, and programming cable used in the above-mentioned equipment all use Chinese "Xinjie" brand components.
• All hydraulic components except the oil cylinder are selected from Kangbaishi·Chaotian (Shanghai) Company.
• Change the proximity switch that controls the position of the front, back of the mold and the forming part to be controlled by a rope encoder to improve accuracy.
• The dimensional tolerance grades of corrugated hose are all JS(js)18.

YKCX―300D Hydroforming metal hose forming & pitch closing machine
 
Configuration: 1 set of water injection rod with inner diameter of Φ100,125,175mm,  total 3 sets.
The manufacturing dimensions of the mold are based on the parameters provided by the buyer.
    

• The equipment is still using emulsion as the convolution expanding medium. Under the combined action of the hydraulic control system and the sizing mold, the tube is automatically and continuously formed by the corresponding diameter through the setting process of positioning, convolution expanding and forming. Then getting annular metal hose or compensator.
• Through the special hydraulic pitch closing mechanism on the equipment reciprocating along the central axis of the machine, the formed corrugated hose is compressed or drawn to obtain the required pitch distance and hose shape.
• The inner diameter range of the formed hose: Φ125-Φ250mm. (Hose thickness shall be provided by the buyer in writing.)
• Corrugated hose length before pitch closing: L≤5000mm.
• The secondary forming part, especially the transmission chain, sprockets and other

components must be firm and durable. Among them, the specifications of chains and sprockets have been increased from 12A to 16A. Increase the motor power from 15KW to 18.5KW.

• The system still uses programmable PLC control, and there are two convolutions at both ends that can be adjusted to adjust convolution height.
• The system is set with the function of automatically inserting straight tube section, and the length of straight tube can be inserted ≤200mm. And including the convolution count display.
• Set the positioning device for adjusting the opening position of the front and back molds when expanding convolutions.
• The copper sleeve structure between the movable wall panel and the connecting shaft is changed to a linear guide rail.
• The reciprocating part of the sliding mold base adopts a heavy-duty ball linear slide.

• The size of the rectangular steel used for the frame is increased to improve the overall rigidity
• In order to prevent the outer surface be scratched when the movement and friction between the corrugated hose and the die during forming, , so the front and rear die need to be finely treated after quenching.
• In order to prevent non-benign friction between the steel-based water injector and the inner wall of the pipe, it is necessary to inlay aluminum bronze rings at appropriate positions on the outer cylindrical surface of the water injector.
• Redesign the emulsion water tank for storing drum-wave media, and reasonably confirm its installation location, and add a special pump to make it easier to regularly clean up and replace the emulsion. The various pipelines on the water tank are rearranged to avoid affecting the assembly and disassembly of other components.
• The CPU, touch screen, and programming cable used in the above-mentioned equipment all use Chinese "Xinjie" brand components.
• All hydraulic components except the oil cylinder are selected from Kangbaishi·Chaotian (Shanghai) Company.
• Change the proximity switch that controls the position of the front, back of the mold and the forming part to be controlled by a rope encoder to improve accuracy.
• The dimensional tolerance grades of corrugated hose are all JS(js)18.

Other Hydraulic Hose forming Making Machine

Product Description

Diameter: DN50-150mm
Wall thickness: D£ 0.3- 1.0mm
Type of the bellows: Annular bellows
Speed: 6-8seconds/convolution
Control: PLC control
Length: DN32 and DN40, L≤ 4000mm
The sizes bigger than DN50, L≤ 7000mm
Expanding medium: Emulsified liquid
The parts will go with the machines: Rubber clamping parts(for caterpillars) and related guiding plates, 25, 32, 40, 50, 65, 80, 100, 125totally 8sets.
 

DN	Actual ID	Wall thickness (mm)	Width of s.s. strips(mm)	Height of convolution	Pitch distance (mm)
DN32	31.5	0.3	100	7	5
DN40	39.5	0.3	125	8	6
DN50	49.7	0.3	157	8	7
DN65	64.7	0.3	204	9	8
DN80	79.5	0.4	251	10	9
DN100	99.5	0.5	314	11	10
DN125	124.6	0.5	393	13	12
DN150	149.4	0.6	471	15	15

Hydroforming Hose Making Machine

Technical data

2. Hydraulic Hose Making Machine HLT-H-100

Hydraulic Hose Making Machine
Machine Type No.	HLT-H-100
Technical Data	Application of the hose: water, oil, steam Size range: DN25 up to DN100 Wall thickness: 0.2-0.3mm Production speed:2.5~3.5m/min Strip thickness: 0.18-0.3mm PLC:Siemens Material: sus304, 321 and 316L Power:4-7KW Outer dimensions:15000*1100*1700
Packing details	Polywood box and standard pallet
MOQ	1 set
Warranty	1 year
Payment terms	T/T, L/C, D/P, Western union

 

DN	Actual ID	Wall thickness (mm)	Width of s.s. strips(mm)	Height of convolution	Pitch distance (mm)
DN32	31.5	0.3	100	7	5
DN40	39.5	0.3	125	8	6
DN50	49.7	0.3	157	8	7
DN65	64.7	0.3	204	9	8
DN80	79.5	0.4	251	10	9
DN100	99.5	0.5	314	11	10

 
 

3. Hydraulic Hose Making Machine  HLT-H-150

Hydraulic Hose Making Machine
Machine Type No.	HLT-H-150
Technical Data	Application of the hose: water, oil, steam Size range: DN32 up to DN150 Wall thickness: 0.2-0.3mm Production speed:2.5~3.5m/min Strip thickness: 0.18-0.3mm PLC:Siemens Material: sus304, 321 and 316L Power:4-7KW Outer dimensions:15000*1100*1700
Packing details	Polywood box and standard pallet
MOQ	1 set
Warranty	1 year
Payment terms	T/T, L/C, D/P, Western union

 

DN	Actual ID	Wall thickness (mm)	Width of s.s. strips(mm)	Height of convolution	Pitch distance (mm)
DN32	31.5	0.3	100	7	5
DN40	39.5	0.3	125	8	6
DN50	49.7	0.3	157	8	7
DN65	64.7	0.3	204	9	8
DN80	79.5	0.4	251	10	9
DN100	99.5	0.5	314	11	10
DN125	124.6	0.5	393	13	12
DN150	149.4	0.6	471	15	15

YKCX150A bellow forming machine prepared for Turkey Client.



Tube Mill/Tube Welding Machine


Tubing Welding Machine

Provide Tube Mill Training for customers



Machine Delivery&Package



FAQ 

Q: Why choose us for metal hose forming machine?
A: We are most professional manufacturer of hose making machine with more than 25 years of experience

Q: What size can you make?
A: All the sizes from DN8 up to DN400 can be made on different machines

Q: How many different types of machine can you make?
A: Hydraulic metal hose forming machine
  a:DN16-65mm   b:DN25-DN100mm   c:DN32-150mm  d:DN50-300mm  e:DN80-400mm
B: Mechanical hose making machine
  DN8-50mm
C:PU/ Elastomer Metal Hose Making Machine
 a:DN12-100   b: DN50-150   c:DN12-65

Q:Can the hose forming machine be used for bellow making?
Yes, all above hose forming machine can be used for bellow making as well
 
 
We need to know following information to quote you correct machineries:
1.Size range you want to make
2.The application of the hose you need, for instance, natural gas hose, water hose, air conditional hose, etc..
3.Wall thickness